SOMA Engineering | Slitter rewinders - Pluto II

PLUTO II

pluto-II-400.jpg, 20kB

The PLUTO II Slitter Rewinder with integrated unwind unit offers medium and wide web printers and converters a cost effective solution for slitting a wide range of substrates. High efficiency is achieved through shaft-less unwind, higher operating speeds, larger unwind and rewind roll diameters, enhanced operator friendly concept, powerful slit edge removal system and “knife positioning assistant’.

Technical parameters

Technical Parameters metric imperial
max. web width 1100/1350/1600 mm 43.3/53.1/63 inch
min. web width 300 mm 11.8 inch
min. slit width 35 mm 1.4 inch
max. mechanical speed 550 m/min 1804.5 fpm
max. parent roll diameter 1000 mm 39.4 inch
max. parent roll weight 1200 kg 2645.5 lb
slit roll diameter 635 mm 25 inch
core diameters 70/76,2/150/152,4 mm 2.8/3/5.9/6 inch
poressed material - paper paper 17 - 160 gsm
poressed material - film PP + PET min. 0,015 mm, PE min. 0,025 mm
poressed material - laminate paper + AL (+film) min. 17 gsm

Main Benefits

PRODUCTION EFFICIENCY:

  • high speed up to 550 m/min
  • wide range of substrates
  • knife/razor blade positioning assistant system
  • automatic laser core positioning
  • rewind diameter 635 mm
  • slit edge removal system

SLIT ROLL QUALITY

  • unwind tension control with pneumatic brake and dancer roller (option for AC servo motor)
  • precise web guiding system
  • adjustable guide roller
  • driven adjustable banana spreading roller
  • adjustable eccentric roller for tangential slitting
  • high slitting quality through rotary knives
  • rewind tension control with tensometric roller and friction rings - Tensomat II

OPERATOR COMFORT

  • shaft-less unwind unit (option for air shaft)
  • intuitive Touch Screen environment with 3 displays
  • automatic strip holder system
  • recipe system
  • integrated unloading system
  • print mark counter
  • integrated parent roll loading

Main Features

01-shaft-less-unwinding-unit.jpg, 5,5kB
shaft-less unwinding unit
02-unwinding-tension-control.jpg, 5,7kB
unwinding tension control
03-eccentric-roller.jpg, 5,8kB
eccentric roller

04-positioning-assistant.jpg, 5,6kB
positioning assistant
05-rewinding-tension-control.jpg, 6,2kB
rewinding tension control
06-strip-holder-system.jpg, 5,9kB
strip holder system

07-laser-core-guiding-system.jpg, 6,2kB
laser core guiding system
08-unloading-system.jpg, 5,7kB
unloading system
09-touch-screen-environment.jpg, 4,5kB
touch screen environment

Main Benefits

 
Technical Solution Benefits
working speed [m/min] 550 high efficiency
web width [mm] 1100 / 1350 / 1600 versatile slitter
unwinding roll system shaftless / air-shaft easy and quick roll manipulation / economical solution
unwinding roll brake AC servo motor / pneumatic brake slitting of wide range of films and foils / economical solution
unwinding tension control dancer roller precise tension control – wide material range
web guiding system digital web guiding system able to slit low quality rolls at high speed
slitting rotary knives high slitting quality
razor blades fast set up time
slitting techniques wrap around female knife possibility of low quality material slitting
tangential (kiss) fast set up time (knife/razor blade positioning assistant system)
rewinding tension control tensometric roller + friction ring technology precise tension control – wide material range
max. rewinding tension [N] 800 thick material slitting
max. rew. diameter [mm] 635 versatile slitter
strip holders 2 at rewind comfort during slit job exchange, low waste, time reduction
spreader banana roller driven and adjustable able to slit low quality rolls (cross corrugated)
web adjustment roller angle adjustable able to slit low quality rolls (cone shaped)
eccentric roller angle adjustable high slit quality during tangential slitting
guiding rollers light aluminum with cork coat high slit roll quality
control TouchScreen 3x/ Mitsubishi PLC comprehensive, user friendly interface
recipe system YES high efficiency
remote communication modem remote communication
other accessories knife / razor blade positioning assistant high efficiency
laser core guiding system high efficiency
segmented lay-on rollers high slit roll quality
unloading system high efficiency, heavy roll slitting
driven tilting stand high efficiency, heavy roll slitting
slit edge removal system high slit roll quality
venus-II.jpg, 7,8kB
Venus II
pluto-II.jpg, 6,4kB
Pluto II
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